Home
Industries We Serve
Cement
Chemicals
Consumer Products
Energy / Power Generation
Engineering Firms
Environmental
Food
Glass
Metals
Mineral Products
Mining
Paper / Wood
Pharmaceuticals
Plastics
Powdered Metals
Services and Products
Educational Offerings
About the Company

400 Business Park Drive
Tyngsboro, MA 01879-1077
Phone: (978) 649-3300
Fax: (978) 649-3399

E-mail: mail08@jenike.com

© 2008 by Jenike & Johanson, Inc.
All rights reserved.

Food Applications
As we proceed into the next century, the food producers face many of the same issues they faced one hundred years earlier: supplying food to new markets quickly and inexpensively, converting to more efficient packaging techniques, convincing consumers that their products are superior to those of their competitors, and finding new ways to transform ordinary foods into elaborate, but convenient products.

While addressing many of these issues, companies will be faced with numerous solids handling difficulties. Some companies grow and process raw materials, such as flour and sugar, for use as ingredients by other manufacturers, while most process the ingredients and package the final products for consumers. During production of these materials, manufacturers are likely to encounter basic flow problems such as arching (bridging) and ratholing, which can lead to costly consequences such as caking and spoilage. Segregation [220K QuickTime video] is also rampant when dealing with blends of materials or products with varying particle sizes. An example of an obvious segregation problem is a drink mix that varies in tartness due to fluctuations in the citric acid content. A less obvious example is packages that are routinely overfilled to ensure they meet the label stated weights. Addressing the nonuniformity of the feed would reduce the need for overfilling.

Even if you haven't encountered these problems yet, you eventually might, considering today's tough demands of increased production rates, tight quality control, and minimization of product loss. Flow problems during manufacture may result in off-spec material and, ultimately, dissatisfied customers, which will translate into lower sales and poor company image. If you are currently experiencing solids handling difficulties, Jenike & Johanson can help you eliminate them. Or, if you are developing a new product, we can utilize our industry-leading technology to help you avoid production mishaps in the future. From silos to packaging, we can help you to improve your bottom line.


Some food industry problems we have analyzed and solved:
  • Segregation of date bread mix and other blends in packaging hoppers
  • Erratic flow of wheat flour and other raw ingredients from surge hoppers
  • Flow rate limitations during feed of cherry drink mix and other fine powders to a packaging machine
  • Sugar conditioning silo designs
  • Particle attrition during pneumatic conveying of chocolate covered peanuts
  • Corn steepening column designs
  • Lock hopper and process vessel design for decaffeinating coffee at 3,000 psi in critical fluid
  • Elimination of agglomerates in blending operation

Case Studies

Client confidentiality prevents us from discussing most of our projects. The following case studies were written with the consent of our clients.

Problem Material Solution
Variations in final packaging Stuffing mix Bin retrofit
Segregation of ingredients Cake mix Modifications to pneumatic conveying system
Economical decaffeination Green coffee beans Properly designed pressure vessel

Some of the food handling equipment we have designed and/or supplied:

  • Mass flow twin screw feeder and surge hopper to handle flour
  • Receiver bin for sugar
  • Anti-segregation portable containers for sugar-free drink mix
  • Tumble blend system with high shear intensifier for sugar-free drink mix portable containers
  • Portable container discharge station with mass flow screw feeder for drink mix
  • Bin and 8-way splitter for drink mix packaging
  • Transition hopper and stepped-shaft mass flow screw feeder for brownie mix
  • Mass flow screw feeder for cake mix
  • 6-way splitter to uniformly divide a drink mix stream to packaging
  • Spiral let-down chute to eliminate breakage of pasta
  • Bin, twin screw feeder, and slide gate for chocolate drink mix
  • Bin for salt
  • Portable mass flow containers for yeast

Some of the food related materials that we have handled:

  • Agar
  • Alfalfa Meal, suncured
  • Almond Meal
  • Apple Flakes
  • Aspartame
  • Baking Mixes
    • Biscuit
    • Blueberry Muffin
    • Bran Muffin
    • Brownie
    • Cake
    • Cinnamon Streusel Filling
    • Corn Bread
    • Date Bread
    • Dutch Crisp
    • Fudge Filling
    • Lemon Glaze
    • Microwave Brownie
    • Pancake
    • Waffle
  • Baking Powder
    • Double Acting
  • Barley
    • Fines
    • Flour
    • Malt
  • Beans
  • Beer Stabilizer
  • Bran
    • Flake Fines
    • Flakes
    • Durum
    • De-oiled
    • Milled
    • Red Wheat
    • Rice
    • Unhulled
  • Bread
    • Crumbs
    • Stuffing Mix
  • Brewer’s Grain
  • Brewer’s Grits
  • Broccoli Particulates
  • Canola
  • Cereal
    • Chips
    • Pellets
  • Cheese Mixes
    • Parmesan Cheese
    • Spray Dry
  • Chili Peppers
  • Chocolate
    • Chips
    • Crumb
  • Cocoa
    • Beans
    • Cake
    • Powder
    • Roasted Nibs
  • Coffee
    • Automatic Drip
    • Beans, Green
    • Crystal Flakes
    • Ground
    • Milled Powder
    • Roasted
  • Cookie Dough, Chocolate Chip
  • Corn
    • Grits
    • Ground
    • Meal
    • Milled
    • Starch
    • Syrup Solids
    • Whole
  • Drink Mixes
    • Cherry
    • Chocolate Milk
    • Grape
    • Lemonade
    • Punch
    • Raspberry
    • Skim Milk
    • Whole Milk
  • Egg, Powdered
  • Egg Product
  • Flour
    • Barley, Malted
    • Graham
    • Oat
    • Soy
    • Wheat
  • Frosting
  • Fruit Rings
  • Garlic Powder
  • Gelatin
    • Lime
    • Strawberry
    • Sugar-Free
  • Graham Crackers, crushed
  • Grain
  • Granola Bars
  • Grape Nut Fines
  • Green Beans
  • Hominy Meal
  • Malt
  • Maltidextrin
  • Non-Dairy Creamer
  • Oats
    • Flour
    • Hulls
    • Rolled
  • Pasta
    • Rigatoni
    • Salad Pasta
    • Spirals
  • Peanut
    • Chocolate Covered
    • Crumb
    • Meal
    • Butter Cookie Mix
    • Raw Unblanched
    • Roasted
  • Potato
    • Chip Blend
    • Flakes
    • Starch
  • Pudding Mix
    • Butterscotch
    • Chocolate Fudge
    • Coconut
    • Pistachio
    • Lemon
    • Vanilla
  • Raisins
  • Rice
    • Hulls
    • Steamed
    • Whole
  • Rye, Medium
  • Saccharin
  • Salt
  • Seasoning Mixes
    • Barbecue Chicken
    • Chicken
    • Crispy Chicken
    • Fish
    • Meat
    • Mexican
    • Sausage and Meatloaf
    • Sicilian Marinade
    • Taco Meat
    • Teriyaki
  • Semolina
  • Snack Chip Pellets
  • Sorbitol
  • Soup Mixes
    • Beef Soup Base
    • Chicken
  • Soy
    • Beans
    • Flour
    • Hulls
    • Meal
  • Starch
    • Corn
    • Modified
    • Potato
    • Wheat
  • Sucralose
    • Micronized
  • Sugar
    • Beet Pulp
    • Brown
    • Granular
    • Granulated Cane
    • Dextrose
    • Milled
    • Powdered, 10x
    • Refined
    • Sucrose
    • 4x
  • Sunflower Seeds
  • Tea
    • Black
    • Chamomile
    • Cranberry
    • Iced Tea Mix
    • Lemon
  • Wheat
    • Cracked
    • Durum
    • Flour
    • Midds
    • Soft White
    • Starch
    • Whole
  • Yeast

A partial listing of the food processing companies with which we have worked:

  • A. E. Staley Manufacturing
  • Alberta Distillers, Canada
  • Anheuser-Busch
  • Archer-Daniels-Midland
  • Coca-Cola
  • ConAgra
  • CPC, England
  • CPC International
  • Domino Sugar
  • Fleischmann's
  • Frito Lay
  • General Mills
  • Hershey Foods
  • Hiram Walker & Sons, Canaada
  • Jel Sert
  • Kellogg
  • Kraft Foods
  • Lantic Sugar, Canada
  • Lipton
  • M&M/Mars
  • Maple Leaf Mills, Canada
  • Molinos ConAgra, Puerto Rico
  • Nabisco
  • Pillsbury
  • Procter & Gamble
  • Quaker Oats
  • Tate & Lyle, England
  • Uncle Ben's
  • U.S. Sugar
"The timing and quality of the work provided by Jenike & Johanson was exceptional. The recommended modification, which was implemented in an extremely short period, has proven very cost-effective. We were able to utilize an existing bin, which did not provide good performance, and simply add an internal hopper to achieve excellent performance. The bottom line is product quality, and that has definitely increased."

- Mario Suarez, Project Manager at Kraft General Foods